Stepper Gear Motor 28/35/42 mm With Planetary Gearbox
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Stepper Gear Motor 28/35/42 mm With Planetary Gearbox

Stepper gear motor combining a 1.8 degree hybrid stepper with an integrated planetary gearbox in 28, 35 and 42 mm frames. Ratios from 3.7:1 to 720:1, holding torque from 240 mN.m to 420 N.m.
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Product Introduction

Overview

HLTNC stepper gear motors pair a 1.8° hybrid stepper motor with an integrated planetary gearbox in a single housing. Three frame sizes - 28 mm (NEMA 11), 35 mm (NEMA 14) and 42 mm (NEMA 17) - cover holding torque from 240 mN·m on a single-stage 28 mm unit up to 420 N·m on a four-stage 42 mm unit. They are built for low-speed, high-torque positioning where a bare stepper would stall or lose steps: Z axes on routers, feed rollers, valve actuation and lab automation.

Standard gearboxes offer 1 to 4 stages with ratios from 3.7:1 to 720:1; precision gearboxes offer 3:1 to 50:1 with tighter backlash for indexing duties. Non-standard shafts, cables and ratios can be customized.

Stepper gear motor 28/35/42 mm size comparison

Model range

Model Frame size Motor body height Step angle
28BYG2XX618S1R1.8 28 mm / NEMA 11 32 mm, 52 mm 1.8°
35BYG2XX819S1R1.8 35 mm / NEMA 14 25.5 mm, 36 mm, 48 mm 1.8°
42BYG2XX819S1R1.8 42 mm / NEMA 17 40 mm, 48 mm, 60 mm 1.8°
42BYG2JXX8211.8 42 mm / NEMA 17 40 mm, 48 mm, 60 mm 1.8°

Stepper gear motor planetary reducer structure

Holding torque by stage and motor size

Torque values are the achievable holding torque range for each stage at the given motor body height. A four-stage unit multiplies torque roughly 30–50× over the same motor without a gearbox, at the cost of output speed.

Stage / ratio 28-32 28-52 35-25.5 35-36 35-48 42-40 42-48 42-60
1 stage · 3.7, 5.18 240–340 mN·m 370–520 520–730 850–1200 1200–1660 1500–2200 1800–2600 2200–3220
2 stage · 14, 19, 27 910–1780 1400–2700 1960–3800 3220–6210 4500–8600 5600–10800 7000–13500 8400–16000
3 stage · 51, 71, 99, 139 3320–9100 5100–14000 7100–19500 11700–32000 16320–44500 20500–56000 25500–70000 30000–84000
4 stage · 189 to 720 12350–46800 18900–72000 26500–100800 43500–165600 60500–230000 76000–288000 95000–360000 114000–420000
Precision 1 stage · 3, 4, 5, 10 - - - - - 1200–4000 1500–5000 1800–6000
Precision 2 stage · 15, 20, 30, 50 - - - - - 4500–20000 7500–25000 9000–30000

Torque in mN·m. Precision gearboxes are available on 42 mm frames only. Above the gearbox rated load, the gearbox maximum load governs.

Dimensions and weight

Stage Gearbox height, 28 / 35 / 42 mm Unit weight
1 stage 29 / 32 / 29 mm 180–505 g
2 stage 37 / 40 / 37 mm 210–550 g
3 stage 44 / 47 / 44 mm 235–605 g
4 stage 52 / 55 / 52 mm 260–700 g
Precision 1 stage 42 mm frame only: 44 mm 455–585 g
Precision 2 stage 42 mm frame only: 54 mm 515–650 g

42BYG stepper gear motor parameter table

How to choose

  1. Start from load torque, not motor size. Multiply your required torque by a 1.5–2× safety factor, then read the table backwards to find the smallest frame that still fits your envelope.
  2. Then pick the ratio for speed. Output speed = input speed ÷ ratio. A 3.7:1 unit keeps most of the motor's speed; a 720:1 unit gives high torque but only a few rpm.
  3. Choose standard or precision. Standard stages are enough for transport and feed axes; precision stages (3:1–50:1, 42 mm only) suit indexing and repeatable positioning.
  4. Check the gearbox height. A four-stage unit adds 52 mm behind the motor - confirm this fits before specifying.

Typical applications

  • Z axis and A axis on small CNC routers and laser cutters
  • Filament feed and bed lift on 3D printers
  • Conveyor and packaging line speed reduction
  • Valve and damper actuation in HVAC and water treatment
  • Lab automation, dispensing and sample handling

FAQ

What is the difference between 28BYG, 35BYG and 42BYG?

The number is the motor frame size in millimetres: 28 mm (NEMA 11), 35 mm (NEMA 14) and 42 mm (NEMA 17). Larger frames carry more torque for the same gear ratio.

Can I order a custom ratio or shaft?

Yes. Non-standard ratios, shafts, connectors and cable lengths can be customized; the drawing is confirmed before production.

What is the step angle?

1.8° per full step, i.e. 200 steps per revolution at the motor. The gearbox divides output speed by the ratio and multiplies torque accordingly.

Do I need a microstep driver?

The motors run with any 2-phase bipolar driver rated for the motor current. Microstepping improves smoothness at low speed but does not increase holding torque.

Is there backlash in the gearbox?

Standard planetary stages have normal backlash for general motion; precision stages are specified where backlash affects positioning accuracy.

Can the motor be supplied with a brake or encoder?

Yes, a rear brake or encoder can be added on request; the rear length changes accordingly.

Stepper gear motor quality inspection and packing

Related products

Pair these motors with our 2-phase stepper motors, stepper drivers and motor brackets.

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