ATC Spindle Diy
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ATC Spindle Diy

GDL air cooled ATC spindle is a square shaped high speed motor spindle powered by compressed air for automatic tool change. As a reliable option for ATC Spindle Diy projects, it delivers power ranging from 2.2KW to 4.5KW with a maximum speed of 24000 rpm. It supports ISO20, ISO30 and HSK63F tool holders and adopts grease lubrication. Equipped with tool clamp/unclamp sensors and PTC over-temperature protection, this air-cooled spindle features stable performance. It fits engraving machines and CNC machining equipment, works with matched inverters for high-speed cutting of wood, aluminum and other materials.
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Product Introduction

I.Product Introduction

This ATC Spindle Diy spindle is a dedicated power unit for CNC machining, supplied by Lishui City Hengli Automation Technology Co.,LTD. Available with ISO20, ISO30 and HSK63F tool holder interfaces, it uses P4 high precision bearings, covers 2.2 - 4.5 kW power range and reaches max 24000 rpm. Built in DC fan provides effective cooling, together with precise tool - change detection sensors for stable performance and easy maintenance. Widely applied in woodworking engraving, metal cutting and precision milling centers. It realizes pneumatic automatic tool change with tool clamp & unclamp detection sensors and integrated PTC over-temperature protection to feed real-time operating status to the control system. Compatible with automatic tool magazines for tool switching without manual intervention, supporting both rough cutting and high precision finishing.

II.Product Description & Features

(1)Working Principle

Compressed air serves as power source. Air cylinder mechanisms drive the built-in tool gripper and pull-rod assembly to clamp or release cutting tools. PNP position sensors collect signals for tool unclamp and clamp status. Receiving commands from CNC system, the spindle completes the full cycle: unclamp → tool change → clamp, switching cutters automatically to enable multi-process continuous machining.

22KW Specification

(2)Product Advantages

Adopting air-cooled structure for simple installation and low - maintenance operation. Square housing provides high rigidity; grease-lubricated bearings ensure low noise and stable running. Built-in tool-change signal feedback and over-temperature protection improve operation safety. Wide speed range with excellent constant-power & constant-torque output. Compact size and moderate weight make it compatible with gantry and vertical CNC machines.

Integrated high-speed structure: Motor and spindle are combined into one unit without intermediate transmission for zero transmission clearance. Max speed up to 24000 rpm with low vibration and superior workpiece surface finish.

45KW ISO30 Specification

1.Air-cooled design without chiller:

Built-in DC24V cooling fan eliminates the need for water chiller, water pipes and water pumps. Perfect for space-limited machines and reduces maintenance workload.

2.Closed-loop automatic tool-change:

Pneumatic clamp/unclamp plus dual position sensors allow CNC to read tool status, preventing machining with poorly-locked tools and lowering collision risks. Partial models feature manual tool-release button for convenient commissioning.

3.Comprehensive safety protection:

Integrated PTC thermistor sends fault alerts upon winding overheat. Front-end air seal blocks dust and cutting chips to extend bearing service life.

4.Multiple standard tool-holder options:

ISO20, ISO30, HSK63F available to satisfy applications from fine precision machining to medium-duty cutting.

5.Square-shape housing:

Direct locking on machine frame without extra cylindrical clamping seats, easy assembly and stable mounting accuracy.

45KW HSK63F Specification

6.Stable performance curve:

Wide constant-torque range delivers sufficient low-speed torque; stable constant-power output supports both rough milling and high-speed finishing.

(3) Specifications & Model Selection

Application Scenario

Model

Tool Holder

Speed(rpm)

Power

Compact size machines for precision engraving, small aluminum parts, PCB & woodworking, small cutting depth

GDL40.5-24Z

ISO20

24000

2.2kW

Woodworking, acrylic, medium-load aluminum cutting; decent material removal rate, cost-effective, works with ISO standard tool magazine

GDL51-24Z

ISO30

24000

4.5kW

Metal machining centers for aluminum, copper & steel high-speed cutting; HSK high-speed holder with higher rigidity & repeat positioning accuracy for high-precision requirements

GDL51-24Z

HSK63F

24000

4.5kW

Contact HLTNC for more specifications --admin@hengli-hltnc.com

Summary

Pick 2.2 kW ISO20 for light-cutting compact machines; choose 4.5 kW for medium-duty cutting; select HSK63F tool-holder version for high-precision metal high-speed machining. This is also a popular configuration for ATC Spindle Diy builders.

III.Matching Parts & Applications

(1) Matching Accessories

Driven by matched-spec inverter; compatible with ISO / HSK series tool holders. Air source needs pressure regulating filter valve for stable air pressure. Works with automatic tool magazine. The control system shall receive spindle tool-change sensor signals to realize coordinated tool-change logic.

(2)Application Scenarios

No water chiller required, simple installation, low maintenance and tidy workshop layout. Suitable for intermittent light-to-medium-load multi-tool-change jobs. Ideal for water-shortage or low-temperature overseas regions, small workshops and export-ready complete machines.

1.Woodworking furniture CNC Router ATC

2.Signage, plastic & composite material processing

3.Intermittent light-duty metal milling

4.Robot integration & automated special-purpose machines

5.Medium-load processing for artificial stone & artificial panels

6.Prototype & small-mold making

IV.Certificates & Compliance

HLTNC Certificates and Compliance

V.Packaging & Logistics

HLTNC Packaging and Logistics

VI.Contact Us

For quotation, customization, cooperation, after-sales service, etc., please contact

Email: admin@hengli-hltnc.com

Whatsapp: +86 13884328311

WeChat: 18767839274

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